In the high-performance automotive modification sector, carbon fiber intake systems are highly favored for their lightweight and high-strength characteristics. This blog post will guide you through the entire process of developing a carbon fiber intake system.

 

 

1. Design Phase: 3D Drawings and Customer Requirements

The first step in developing a carbon fiber intake system is to obtain detailed 3D drawings or conduct 3D scanning to ensure the precision of the design. Customers need to provide specific requirements, including:

• Wall Thickness:
• Carbon Fiber Pattern: Selecting different weaves and textures to meet aesthetic and performance needs.
• Logo and Surface Treatment: Personalized logo design and surface treatments, such as polishing or matte finish, enhance product recognition.
• Packaging Requirements: Ensuring the safety of the product during transportation and storage.

 

2. Quotation and Requirement Confirmation

Based on the parameters and design requirements provided by the customer, a detailed cost calculation and quotation are conducted. During this phase, it may be necessary to communicate with the production department to confirm whether certain special requirements are feasible, such as special carbon fiber weaving methods or complex geometric shapes.

 

3. Mold Making

After confirming all requirements, the factory will create molds based on the 3D drawings. The quality of the mold directly affects the precision and quality of the final product. For carbon fiber intake systems, molds typically need to withstand high temperatures and pressures to ensure stability during the production process.

 

4. Sample Production

Using the molds, the production department begins to produce samples according to customer’s needs.

 

5. Mass Production

Once the samples meet all performance requirements, mass production can begin. During mass production, it is essential to continuously monitor product quality to ensure that each item meets high standards.

 

The development of carbon fiber intake systems is a complex but challenging process that involves precise design, strict material selection, and meticulous manufacturing processes. 

More and more customers are choosing the ceramic coating surface finish when modifying the downpipe and manifold, as it is known that these parts are close to the engine and will be exposed to high temperatures.

The following are some advantages for the surface finish:

Heat Resistance: Ceramic coatings effectively withstand high temperatures, reducing heat transfer to surrounding components, minimizing heat loss, and enhancing combustion efficiency.

Abrasion Resistance: The protective layer formed by ceramic coatings can resist wear and chemical corrosion, extending the lifespan of the downpipe and manifold.

Corrosion Resistance: Ceramic coatings prevent metal components from deteriorating due to oxidation, corrosion, or environmental factors like salt, thus prolonging the components' durability.

Performance Enhancement: Ceramic surface finish reduces heat transfer within the exhaust system, lowering engine temperatures, and improving engine performance and fuel efficiency.

Aesthetic Appeal: Ceramic coatings enhance the appearance of the exhaust system, providing a smoother and more uniform finish, thereby elevating the overall visual appeal of the vehicle.

 

In addition,we can customized the ceramic coating surface finish in silver/black/bronze as below picture shows.

 

 

Feel free to contact me if you have any interests in this surface finish.

The finish of a forged wheel refers to the final surface treatment or coating applied to the wheel after it has been forged, machined, and polished. This finish determines the wheel’s appearance, durability, and resistance to environmental factors such as corrosion, UV rays, and wear. Forged wheels are typically made from high-strength aluminum alloys, and the finish enhances both their aesthetic appeal and functional performance.



Types of Finishes for Forged Wheels:

1.Polished Finish:

A high-gloss, mirror-like finish achieved by buffing the wheel’s surface.

Offers a luxurious look but requires regular maintenance to prevent oxidation.

2.Painted Finish:
A layer of paint is applied to the wheel, available in various colors and textures (gloss, matte, or satin).

Provides good protection and customization options.

3.Powder-Coated Finish:
A dry powder is electrostatically applied and then cured under heat to form a hard, durable coating.

Known for its resistance to chipping, scratching, and fading.

4.Machined Finish:
The wheel is precision-machined to create a smooth, shiny surface, often with a clear coat for protection.

Highlights the wheel's design and craftsmanship.

5.Chrome Finish:
A layer of chromium is electroplated onto the wheel, creating a highly reflective, mirror-like surface.

Luxurious and durable but prone to peeling if not properly maintained.

6.Satin or Matte Finish:
A non-reflective, smooth finish achieved through bead blasting or specialized coatings.
Modern and understated, with better resistance to visible scratches.

Importance of Finish
Aesthetic Appeal: The finish enhances the wheel's appearance, making it a key element of the vehicle's overall design.

Protection: Finishing protects the wheel.

When it comes to enhancing your car's performance, one often overlooked yet highly effective modification is upgrading to silicone intake hoses. This simple yet impactful change can significantly improve your vehicle's performance, efficiency, and overall driving experience. In this blog, we'll explore the key benefits of switching to silicone intake hoses and why it might be the perfect upgrade for your car.

 

 

1. Enhanced Airflow

One of the primary advantages of silicone intake hoses is their superior airflow capabilities. Unlike traditional aluminum pipe, which can restrict airflow due to their rigid and sometimes uneven structure, silicone hoses are designed to provide a smoother, more consistent airflow. This enhanced airflow ensures that your engine receives a steady and optimal supply of air, leading to improved combustion efficiency and increased horsepower.

 

2. Improved Durability

Silicone hoses are renowned for their durability and longevity. They are resistant to high temperatures, which is crucial for engines that operate at elevated temperatures. Unlike rubber hoses that can degrade over time, silicone hoses maintain their structural integrity and performance, reducing the risk of leaks and other issues that can affect your engine's performance. This durability means you can enjoy the benefits of your upgrade for a longer period without worrying about frequent replacements.

 

3. Better Throttle Response

Upgrading to silicone intake hoses can also result in a more responsive throttle. The improved airflow and reduced restriction mean that your engine can react more quickly to changes in throttle input, providing a more immediate and precise driving experience. This is particularly noticeable during acceleration and high-performance driving scenarios, where every millisecond counts.

 

4. Aesthetic Appeal

For car enthusiasts who take pride in the appearance of their vehicle's engine bay, silicone hoses offer a sleek and professional look. Available in a variety of colors, these hoses can add a touch of customization and style to your engine compartment. Whether you prefer a subtle, factory-like appearance or a bold, eye-catching design, silicone hoses can elevate the visual appeal of your car's internals.

 

5. Reduced Weight

Silicone hoses are generally lighter than their rubber counterparts. This reduction in weight can contribute to a slight improvement in your car's overall performance, particularly in terms of handling and acceleration. Every ounce counts, and switching to silicone hoses can help you shave off some unnecessary weight, making your car more agile and responsive.

 

6. Easy Installation

Upgrading to silicone intake hoses is a relatively straightforward process that most DIY enthusiasts can tackle with basic tools. The hoses are designed to fit snugly and securely, ensuring a leak-free connection. If you prefer professional installation, many automotive shops offer this service at a reasonable cost.

 

Switching to silicone intake hoses is a cost-effective and impactful modification that can significantly enhance your car's performance, durability, and aesthetic appeal. By providing improved airflow, better throttle response, and reduced weight, silicone hoses offer a comprehensive upgrade that benefits both the driver and the vehicle. Whether you're looking to boost your car's performance or simply want to enhance its appearance, silicone intake hoses are a worthwhile investment. Consider making the switch today and experience the difference for yourself.

 

1. Don't use detergent indiscriminately

Maintaining wheels is the same as maintaining a car. Many household detergents and dishwashers commonly used on the market are basically too strong for the surface of the wheel hub due to their alkaline or acidic nature, which will cause chemical reactions on the surface of the wheel hub and lose their luster. The relationship is beautiful. Be careful when using. You can choose a little neutral soapy water to rinse.

2. Do not wash the wheels when they are hot

When the hub temperature is high, it should be cleaned after cooling. Do not use cold water to cool down, this will damage the wheel hub, and even cause deformation of the brake disc, affecting the braking effect.

3. Clean the wheels clearly

Well-cleaned wheels should be cleaned with neutral soapy water and wiped with a soft cloth at the same time. After cleaning, the surface of the wheel hub should be coated with corrosion-resistant products to maintain the surface brightness. If the aluminum alloy wheel rim hub is glued with asphalt that is difficult to clean, if it has no effect, you can use a cleaner to remove it with a brush, but be careful to avoid using hard brushes, which can easily damage the surface of the wheel hub.

Copycat car wheels or counterfeit car wheels have caused many tragedies. But if you are buying a large-scale forged car wheel, then don't worry about using it. In fact, in terms of strength, large-made car wheels are stronger than original car wheels, even though they are lighter.

As for the service life, it depends on whether you switch to a low flat ratio tire. If the tire specifications remain the same as the original factory, then just use it with confidence. Remember that the premise is to use genuine forged car wheels. However, if you switch to low-flat-ratio tires, you need to be careful. If the flat-ratio is lower than 40, don't try difficult actions such as high-speed pit punching and speed bumps. Slowing down honestly is good for tires, wheels, shock absorbers, tower tops and even the body. Lightweight automobile wheels are actually an effective means to reduce the quality of non-spring loads. This will make the bounce under the spring more neat. High speed will not be “light”, but will be more stable.The braking distance will theoretically be shortened, but I haven't tested it specifically, and I can't feel it. As for steering, it will definitely help, but it is also difficult to quantify.What is energized and can be felt is the acceleration of performance improvement.

The selection of wheels, how to choose the best one?Many people will transform the car at will in order to change the performance of the car, and the transformation of the car requires professional knowledge.

Don't blindly increase the wheels.Some people increase the wheels to improve the performance of the car. When the outer diameter of the tires remains the same, the large wheels are bound to match the wide and flat tires. The lateral swing of the car is reduced, and the stability is improved. When cornering, it is like a dragonfly, passing lightly.However, the flatter the tire, the thinner its thickness, the worse the shock absorption performance, and greater sacrifices must be made in terms of comfort.In addition, if there are a few roadblocks such as stones, the tires can easily be damaged.Therefore, the cost of blindly increasing the wheelhub rim cannot be ignored. Generally speaking, it is most appropriate to increase the size of the original wheelhub rim by one or two inches.

This means that when choosing, you can't choose your favorite shape as you want, and you have to follow the advice of the technician to consider whether these three distances are appropriate.

The complex and dense wheels are indeed very beautiful and appear to be of high grade, but it is easy to be refused to wash or overcharged when washing the car because it is too troublesome to wash.The simple wheels are full of movement and clean.Of course, if you are not afraid of trouble, it's okay. Nowadays, the aluminum alloy wheels that are deeply popular with the people, compared with the iron-cast wheels in the past, the degree of deformation resistance has been greatly improved, the weight has been greatly reduced, the power loss of the car is small, it runs fast, saves fuel and has good heat dissipation. It is loved by the majority of car owners.

The following factors need to be considered when choosing a car wheel：

Tire size and type: The size and type of tires of different models are different. The wheel hub size should be selected according to the actual size and type of the vehicle.

Vehicle performance requirements: Different wheel sizes will affect the performance of the vehicle, such as acceleration, braking and handling.Choose the appropriate wheel size according to your own needs.

Driving conditions and driving habits: Different driving conditions and driving habits have an impact on the wear and service life of the wheel hub. The size of the wheel hub should be selected according to the actual situation.

Wheel material and manufacturing process: Different wheel material and manufacturing process will affect the quality and price of the wheel, and the appropriate wheel should be selected according to the actual situation.

In short, choosing the size of an automobile wheel hub requires comprehensive consideration of multiple factors, and trade-off and selection according to the actual situation.It is recommended to choose a regular manufacturer and brand when choosing wheels, and consult a professional auto repair master or salesperson.

1.Driving comfort has been improved.

Because aluminum alloy wheels have the metal characteristics of absorbing vibration and rebound, they have high dimensional accuracy after being processed by CNC machine tools.It's really round.Partial swing and small beating.The balance is very good, which can make the car very smooth and comfortable.

2.Fuel-saving and normal driving.

Due to the light weight of the aluminum wheels, the rotational inertia of the four wheels is reduced after replacement, the acceleration of the car is increased, the braking energy demand is reduced, and the fuel consumption is reduced.

3. Improve driving safety.

The heat dissipation coefficient of aluminum alloy wheels is three times that of ordinary steel wheels.At the same time, combined with the structural characteristics of aluminum alloy wheels, when driving for a long time, the heat generated by the tires and braking system is discharged into the air to maintain the appropriate temperature.

4.The beauty of the whole vehicle is improved.

The exterior design of the aluminum wheels is very exquisite.The shapes are diverse, and the integration of the wheels can also be realized to show its beauty and enhance the beauty of the vehicle.

The classification of automobile wheels can be divided according to material, structure, use, etc.

According to different materials, wheel rims can be divided into aluminum alloy wheels, steel wheels and carbon fiber wheels; according to different structural forms, wheel rims can be divided into monoblock wheels, multiple-piece wheels and tire-studded wheels; according to different uses, wheel hubs can be divided into ordinary wheels, sports wheels and racing wheels.

Aluminum alloy wheels are widely used in modern automobiles. They have the advantages of light weight, beautiful appearance, high strength, and good heat dissipation. They can improve the power performance and handling performance of automobiles.

However, the price of aluminum alloy wheels is relatively high, and they are easy to break, and they require frequent maintenance and maintenance.

Steel wheels are wheels used in traditional automobiles, which have the advantages of being strong, durable, and more affordable.

However, the weight of the steel wheels is too large to improve the handling sensitivity and acceleration performance of the car.

Carbon fiber wheels are a new type of wheels with a high strength-to-weight ratio, which can significantly improve the handling and power performance of automobiles, and are favored by racing cars and some sports car owners.

However, the production cost of carbon fiber wheels is higher and the price is expensive.

A single-piece wheel hub is a widely used type of wheel hub in automobiles today. It is made of a piece of aluminum alloy or steel material, which is lightweight and beautiful.

However, the production of single-piece wheels is more difficult and the production cost is higher.

The multi-piece rim is composed of two or more small wheel discs, with a detachable structure, which is easier to maintain and replace.

However, the splicing structure of multiple wheels reduces the overall strength, and it is not as beautiful as a single wheel.

Tire-studded wheels have the advantages of high strength, non-slip and air leakage, and are commonly used in heavy-duty vehicles such as trucks.

However, the weight of the tire-studded wheels is large, which will affect the fuel consumption and driving performance of the car.

Taken together, each type of wheel rim has its own unique advantages and disadvantages. Consumers should choose suitable wheels according to their own tastes, models and uses.